Each and every warehouse and distribution center relies on dependable and efficient data in ensuring top-end performance. Regardless of the type of application they use, choosing the right scale system and employing proper weighing practices is crucial in generating increased revenues. The importance of a reliable weighing system in warehouse operations is that it improves the accuracy of shipping and billing functions, thereby enhancing overall workflow productivity.
The three weigh scales that bring about significant improvements in both throughput and efficiency in distribution operations and warehousing include:
Lift truck scales
Instead of purchasing a separate weighing scale, you can buy a forklift that has a built-in electronic scale. Scales integrated on the trucks are dubbed as on-board scales. Apart from being user-friendly, these types of scales have an excellent safety mechanism due to their rugged design and construction.
Some of the advantages that come with lift truck scales include:
- WMS Integration
You can program your scales to communicate directly with a warehouse management system or a terminal that is off the site. The system thus helps you save time as you enjoy a wide variety of possibilities.
It’s obvious that a load that exceeds the capacity of the forklift truck is dangerous to people around it and the operator. All lift truck scales have an exclusive design that incorporates two strong bolts that relay a 5-1 safety margin. The safety bolts ensure that the load is secure even if the scale gets damaged by an overload.
The use of scales within the forklift truck reduces the chances of overloading vans and lorries and even those that have a knock-on effect. And after the load has been transported to the right place, another forklift can unload the cargo safely while confirming that the load is the right weight.
Conveyor belt scales
These scales weigh material transported along a conveyor belt in most manufacturing and logistics management processes. A conveyor belt can be set up either inside or outside a warehouse or a manufacturing plant.
Conveyor belt scales come as freestanding units or when integrated into the belt. The type of product to be weighed determines the type of conveyor belt scale to use. Choosing the appropriate scale is vital to providing you with accurate results and saving you money.
In addition to making the right choice, the scales need to be correctly installed for them to give the most accurate results. Some of the installation factors that you need to consider include:
- Weigh frame location
- Horizontal idler spacing
- Roller selection
- Vertical and horizontal alignment
- Idler frame
As the years go by, pallet scales continue to undergo various innovations. Weighing extensively huge boxes and pallets in a warehouse can be quite a challenge, but with pallet scales, you can effortlessly weigh any weight. Some of the common types of pallet scales include:
Pit mounted pallet weighing scales
If your warehouse has limited space, then this is the right weighing scale for you. It takes up little floor space as it is installed above a pit in the ground. You, therefore, need to put the items you need to weigh first before commencing the weighing process.
Portable pallet jack scale
These are built from lightweight, but durable materials and large-scale industrial businesses use them widely. You can use this scale to weigh substantially large loads. And as its name suggests, the main advantage of this weighing scale is its portable nature.
Pallet beam scales
Pallet beam scales are the most common and most used. These scales have beams that are easily adjustable, enabling them to weigh all kinds of items including those with irregular shapes and sizes. Most importantly, they are strong and durable and hence one of the most preferred pallet scales.
Pallet scales are handy for smaller logistics and distribution businesses as well as various warehousing applications. They save a lot of labor and effort because they are portable and easy to use.